Panel meetings of the FDA’s orthopedic experts are rare and a big deal. A vote of the group to recommend approval of a PMA (premarket application) can make or break a technology or a company.
It’s a huge logistical undertaking and the agency only calls the experts from various parts of the country together when review staff wants help in answering some questions about the science of the application.
The giant bluebloods of orthopedics like Stryker Corporation, Medtronic, plc, ZimmerBiomet, DePuy Synthes Companies and Smith & Nephew with thousands of employees and numerous products in various stages of research and development can weather a bad vote from the panel. For instance, Medtronic recently received a negative reaction from the ortho panel for a spine product, but shortly thereafter received FDA approval for another product.
The Agony of Failure
However, if you’re a small company with one product and only few employees, the recommendation of the FDA’s panel experts means life or death for your company and device.
April 20, 2016 was such a make or break day for Cartiva, Inc. and its synthetic cartilage implant for the big toe.
Spoiler Alert
Here’s a spoiler alert, at the end of the day, the 12-member panel determined Cartiva’s device was safe, effective and the benefits outweighed the risks to patient.
Eight Years of Preparation
Since 2008, according to Cartiva President and CEO Tim Patrick, the company had been developing a clinical study, selecting clinical sites, recruiting patients, analyzing data and submitting PMA modules and communicating with FDA staff. All that work went into preparation for the panel meeting.
Those eight years of effort, product design, material testing and preclinical testing resulted in a 236 patient clinical study, the largest ever for arthritis of the great toe, said Patrick.
“As a small company with 20 employees, you understand that your employees, management team, investors and clinical investigators have poured their heart and soul into this endeavor. The working weekends, long hours, missed birthdays and other sacrifices too numerous to mention by the team all run through your mind as you take your seat at 8AM. By 6PM, there is going to be a decision. A positive or a negative vote on three questions: safety, effectiveness and risk/benefit with a binary outcome for a small company.”
Patrick told OTW that the study met its primary clinical endpoint for pain reduction, preservation of function and safety as specified in the statistical analysis plan. “We also met all of the other post-hoc clinical endpoints requested by FDA following review of the data. Patients averaged an 88% reduction in pain and a median functional improvement of over 60%.”
To prepare for the meeting, the company set up two mock panel meetings and numerous practice sessions. “We felt confident we were ready to present the clinical information effectively and efficiently. Advisors from the best FDA regulatory firms and great statisticians helped us shape the data on each slide. Nobody in the world knew this data better than we did, ” added Patrick.
A Day at the Panel
In a written response to OTW, Patrick wrote about the day of the panel meeting.
At 8:15AM, Chairman Raj Rao, M.D., turned the presentation over to the company. The panel members want to hear clinical data from clinicians: company VP of Regulatory and Clinical, Deborah Moore or from the study clinical investigators, Baumhauer, Daniels and Glazebrook. The company presentation went even better than practiced and I was extremely proud of the great job our presenters did. Following our presentation, the panel asked numerous questions and we felt that we could get the answers they wanted during the lunch break. The FDA then presented and received questions from the panel.
The first surprise came during the question period for the FDA. This became a second opportunity for the panel to ask additional questions to the sponsor rather than to the FDA. While the panel questions were challenging, the real issue now became the sheer number of questions received in what effectively became two question sessions for us. These questions would all need to be answered by our team during a 50-minute lunch break.
Some of the questions required history and context, one of the more difficult issues to deal with in a one-day meeting.
For instance, most clinical decisions on study conduct, statistical analysis plans, etc., were made in 2008, before the study began. But the questions were now being asked eight years later, in 2016. So if there had been some changes during that time regarding new FDA practices on study design, inferiority margins or statistical methods from the sponsor (Company) perspective, its frankly irrelevant. The relevant issue is where were things in 2008 when the study was being developed and discussed with FDA and clinicians. Taking panel members back with you to the start of the study rather than where we are today being a very challenging communication issue.
After the patients spoke in the early afternoon session, Deborah Moore was prepared to answer the panel’s morning questions. The answers had been pulled together in a mere 50 minutes during the lunch break. Answering dozens of data driven questions in such a short period of time in our “war room” was the most impressive feat of the day. Every clinical member of our team, our clinical investigators, our regulatory advisors and statisticians were fully engaged in answering specific questions while the clock ticked. Slides were pulled together and ready to go by 1PM. Debbie and the team had prepared 68 slides in 50 minutes. While not all of them were reviewed that afternoon with the panel, the information on those slides was critical in answering the panel’s morning questions.
When the time came to answer the morning questions, the panel began to ask more questions. This was the second big surprise of the day. I fully expected the panel to say “Mrs. Moore, we asked a lot of questions in the morning, now we would like to hear the answers”. I was impressed that Debbie was assertive and continued to focus on the earlier questions and ticked them off the list one after the other.
The day started well and ended well with positive votes from the panel as the day came to a close. The roller coaster ride was worth it, I was unbelievably proud of what our small group had accomplished and was happy to have a positive panel meeting in the rear-view mirror.
The Vote
The panel’s vote was pretty overwhelming on the safety, effectiveness, and risk benefit ratio of the implant.
On safety, the panel voted 10 (Yes), 0 (Abstain), 2 (No) that the data shows a reasonable assurance that the implant is safe for use in patients who meet the criteria specified in the proposed indications.
On effectiveness, the panel voted 9 (Yes), 0 (Abstain), 3 (No) that there is a reasonable assurance that the implant is effective for use in patients who meet the criteria specified in the proposed indications.
On the risk benefit ratio, the panel voted 8 (Yes), 2 (Abstain), 2 (No) that the benefits the benefits of the implant outweigh the risks when used in patients who meet the criteria specified in the proposed indications.
Cartiva Synthetic Cartilage Implant
The Cartiva Synthetic Cartilage Implant, according to FDA documents, “is intended for use in the treatment of patients with degenerative or post-traumatic arthritis in the first metatarsophalangeal joint in the presence of good bone stock along with the following clinical conditions: hallux valgus or hallux limitus, hallux rigidus, and an unstable or painful metatarsophalangeal joint.”
To see a video of the surgery, click here.
According to the American Orthopaedic Foot & Ankle Society, arthritis of the first metatarsophalangeal or MTP joint (the big joint of the big toe) can cause pain and swelling. This can lead to difficulty with shoewear and mild activity such as walking. Arthritis develops when the cartilage in the joint wears away and the two bones that make up the big toe joint rub against one another.
Post-Approval Requirements
While the panel was positive about the implant, FDA staff had some questions.
For instance, FDA staff said prospective subjects would likely have the impression that increased mobility will allow for greater function in Cartiva as compared to arthrodesis. However, the level of function for Cartiva appears to be the same or worse than arthrodesis from 3 months to 2 years.
The FDA staff asked the panel for advice on how best to objectively capture patient preferences with regards to either procedure.
Panel members expressed concern that the “allure” of preserving motion was fairly high for patients, and that the expectations for this device needed to be clearly identified so that the device could be labeled appropriately. The panel recommended that patients be informed that while range of motion may be preserved with the Cartiva device, the functional ability attained with this device may not be substantially different than the functional ability attained following a fusion procedure.
FDA staff also asked the panel to opine regarding the need for PAS (Post Approval Study(ies)) and, if required, to suggest questions to be answered by such studies, should the agency determine that the PMA application is approvable.
In general, the panel believed that the existing cohort should be followed for five years total. The panel also recommended that if a new cohort is studied, it should also be studied for five years with the implementation of additional exclusion criteria including hallux valgus, unstable joints, and possibly Coughlin and Shurnas Classification Grade 2 hallux rigidus. The panel also recommended the inclusion of additional functional endpoints as being potentially helpful.
The Ecstasy
At the end of the day, Cartiva, the “Minnow, ” the “Mouse that Roared, ” “The Little Engine That Could, ” experienced the ecstasy of a big victory. We’re quite the sure the Bluebloods were watching.





HAD cartiva implant in 2/15/18. Now it is 7/17/18 and stillgo to bed with an ice pack. Doc states give it time. Will this get better?at what point is enough is enough?
Geraldine have they X-rayed your foot? My didn’t and my new dr did last week and it shows a bone on bone like the implant disappeared. I wish I had not listened to my dr saying “give it a year”. Good luck
A dismal failure for this patient!! 5 months post-op, more pain that before, bump has not gone away and is still swollen. And, I “suddenly” developed arthritis in the bottom of my foot, post-surgery. I have followed all instructions and my foot is almost unusable. Cannot wear a shoe other than the post-op boot for most of the day and my ROM is worse! Would never recommend this surgery and absolutely do not consider it a “victory”.
Wish I had never heard Cartiva. Had the surgery in February and it’s been a nightmare ! I was very active before even with hallux rigidus but this really messed up my life !
David, I just posted basically the same problem. I had surgery in January and it’s worse plus my knee is very painful. My new dr took xray of foot and he said it looks as though the implant was never done. I’m also bone on bone now so he can’t do a metal implant only to fuse the bone. Does the bottom of your foot pad burn like fire? I wish we could file a claim! Not happy and I feel your pain.
I wish I had never had this cartiva implant on my big toe. This was done January 23 2018 and I kept going back stating the pain is still severe. Dr told me it could take a year for it to heal. Never did an X-ray of my foot to make sure everything was okay. I finally went to another dr this month (8mo later) new dr took X-ray and was in shock because it looked as though I had never had the implant. I’m bone on bone and now it’s too late for a metal implant and the only thing to help with the pain is to fuse the bone. I’m so upset because the 1st dr said this will be the best thing for me and I would love the outcome. What happened??
I can promise you to never let a doctor talk you into this implant. I let a Duke doctor talk me into this. First mistake was I went to an Orthopedic foot and ankle doctor. Find the best Podiatrist in your area. The Podiatrist specialize in feet. Orthopedic look to operate right away and typically are paid speakers for certain devices. (Conflict of interest). 3 months after surgery the xrays show bone on bone. My only option now is orthoddics, cortisone shots, or have it fused. At this point I will probably have to go the route of fusion. My toe is so painful I can’t wear socks in my foot. Please never let a anyone recommend Cartiva implant.
Had surgery Dec 2017 and found out this month it has failed. I am in my thirties with young children I can’t believe I have to go through surgery again! My family is now going to have to “suffer” while I go through recovery after I have it fused. Not to mention the cost of another surgery. I am looking into make this manufacture pay for my failed implant and all the others that are out there. The FDA made a bad choice with this one.
I have had 2 cartiva implants, both failures, I agree the FDA failed us. Cartiva should reimburse for pain and suffering.
If there’s ever a suit filed against Cartiva I am 100% in. It ruined my life!
I had toe surgery In February 2018. I was very active personal trainer. After my doctor put that cartiva implant, I have been in pain ever since. I cannot wear shoes other than a pair of tennis shoes in wide , and even then I can still feel the pain. It has ruined my life.
Had surgery 11.16.18 as of today my toe is in severe pain,foot pad burns an cannot wear a shoe.Follow up is in 2weeks but calling tomor to try an see Dr earlier.Im in pain,wish I never did it!
I too, had a nightmare outcome with my surgery. I am bone on bone, unable to wear a shoe 2 years later. The implant subsided into the soft tissue leaving me with bone on bone. I also have CRPS (nerve damage) which I never had before. So they cant do a surgery to remove the implant because the nerve pain can spread to other limbs.
I had the implant and the wound never really healed. I’m writing this as I sit here with my foot immobilized from having surgery to remove the device and a fusion surgery. It never worked. Dr. Said give it time. I did foot always swollen and hurting. Bruised if I walked much. I’m not a happy camper.
Had implant 11/13/18. Still in terrible pain, bottom of foot pad and big toe on fire. Toe is very sensitive to pretty much everything. Dr keeps telling me to give it time. So far, not happy with doing this.
Cartiva failed for me. As I did more research I learned that the study was not very large. Patients selected carefully. Study done overeas. What I wanted from my FDA is for them to approve new technologies but grade them as not totally investigated. So the patients are informed of what they are getting into. Wish FDA required an in state study as well with a larger group. Feel let down by the FDA.
Had Cartiva implant Dec. 2017. Suffered reaction at 5 months, had removed and fused. Perhaps “ecstasy” for the company, but agony for many of us.
Surgery September 2018. It worked for me. I’m going great!
Had the cartiva implant done 2.5 months ago. I have the range of motion but the toe and bottom of foot is in pain all the time and have no strength. I do suspect I will be bone on bone pretty soon. Thanks for sharing your experience.
Count me as another Cartiva failure. 5 months post-op and it is sunk into the bone. I’m just sick about it and in as much pain, if not more than before surgery. I followed all directions to a T and thought things were going well, and then all the sudden it wasn’t.
I had Cartiva implant in December of 2017. It never worked and the pain is worse than prior to the surgery. I recently met with another doctor and was informed that the cartiva has an over 60% fail rate and this doctor is no longer using them. Again, if anyone is aware of any legal action please advise.
My Cartiva failed immediately. I had better ROM and less pain before my Cartiva. Absolutely miserable. Unless you’ve experienced a failed Cartiva, it’s hard to explain how disruptive it is on your life. Now, to repair the damage from my Cartiva, I have to find another 6 -8 weeks of no weight baring (post fusion surgery)
I walked into the surgery center to have a Cartiva, exited the building after surgery and have been worse off ever since. I’m bone on bone.
I’ve been a runner for my entire adult life (I’m in my 50s) and due to an old injury developed severe arthritis in my great toe. I thought the Cartiva implant was going to totally fix my problem allowing me to continue to run pain free. I wish I’d read these comments before my surgery 1/15/19. Every step is painful and I’m looking at another surgery. Total failure. Now I’m getting ready to run the 50th anniversary Peachtree 10K on July 4th with my family. It should be an exciting and fun event….imagine the pain I’m going to be in.
I had the Cartiva surgery on February 8, 2019. Just had a second surgery four days ago to remove and try another approach. Cartiva should be taken off the market immediately.
Had Cartiva surgery April 2019. Have gone thru 2 months of physical therapy and have more pain and swelling than before the surgery. Can’t walk far without big toe swelling and I have pain on the bottom of foot. Unable to wear shoes other than wide flats and good sneakers. I can also tell the weather, especially humidity by my foot. It turns into a big balloon. I’m hoping with time the swelling will improve, but this wasn’t what was told to me and fusion may be the only option. What a waste of insurance money and disability time.
Had Cartiva implant 11/2018. Still have pain and difficulty walking. Told recently by my surgeon and two podiatrists that the implant failed. Joint now bone-on-bone. This is both physically and mentally difficult. Disturbs sleep. By mid-afternoon cannot walk any more. Affecting my work. The thought of having another surgery is frustrating. An entire year of my life dealing with disability and pain.
Wright Medical was foolish for ever doing the deal. They must not have asked anyone other than Cartiva employees about the actual effectiveness of the implant. So many horror stories
Had my Cartiva implant surgery 5 weeks ago. So far, SO GOOD! Almost immediate significant reduction in pain. The exterior wound is completely healed and looks as though there will be very little scaring. My only complaint, so far, is that it feels so much better, that I tend to over due it.
I have had the same problems as other people have discussed. I had the surgery in January 2018 and it is now September 2019 and I continue to have pain in my great toe and cannot wear any shoe with a heel. My surgeon said that they no longer do this surgery ( Cartiva implant) in his practice since they have had many failures, including mine. Now they want to fuse my joint which would cause me to not be able to drive for 6 months!!! I am so angry.
I too had Cartiva surgery in January of 2019 and have been in even more pain than before. So much for getting back to yoga and running. Wish I knew then what I know now.
Hello All,
I’m happy to report that 18 months after removing the failed Cartiva discussed in my earlier post(see below for the link to the original post on Dr. Blake’s blog); that patient is 95% pain free and still improving. We did have to remove the sesamoids in a second surgery, due to the inflammatory damage I suspect was from the Cartiva material. I wanted to wait a while to report back so that I could give an honest assessment of how durable the revision would be. This is my furthest conversion out and is doing well. There are still many unknowns about the long-term effects of the Cartiva in the joints.
After having been around this for some time now, I can tell you that not all failed Cartiva implants need to be fused. In fact, many can be converted to a joint replacement. As previously stated, I prefer the Arthrosurface (I have no conflicts and am not paid by this company) for this task. It does have some nuances to the procedure and there are even more nuances when dealing with the residual joint after a Cartiva was put in, but it is possible. I will say that not everyone is a good candidate for the replacement and fusion would very likely be better than waiting 1 full year if you are in pain. Fusion is still a tried and true method for markedly improving 1st MPJ pain.
Here are my takeaways after one and one half years from first addressing this problem, through my own experiences and in discussing with my colleagues.
1. If your Cartiva does not feel better in 8-12 weeks, it is unlikely to get better to the point where you will be satisfied.
2. Once you determine you are not happy with your progress promptly seek a second opinion and figure out your options.
3. If you are okay with conversion to a fusion, there are many surgeons who can do a nice job.
4. If you want to maintain the joint motion, find someone with a lot of experience replacing the joint and preferably someone who has experience dealing with failed Cartiva Implants.
I hope this helps anyone struggling and unsure of what to do next.
I hope this helps someone considering Cartiva to ask outcomes questions of their surgeon as it has been out long enough that they should have a good idea of their success rates. I am very skeptical based off on my experiences and knowledge of poly-vinyl alcohol implants (ie: Cartiva)
Best of Luck,
Dr. Douglas Pacaccio, DPM, FACFAS
* Board Certified in Foot Surgery
* Board Certified in Reconstructive Rearfoot and Ankle Surgery
https://www.drblakeshealingsole.com/2018/01/cartiva-joint-implant-vs-arthrosurface.html#comment-form_3340043333419420732
Had the implant done back on February 2018 and after two years my toe feels great. No issues or pain! Might be because I am not overweight so the load on the joint is minimized but I am very active. Had the surgery after a failed chelectomy the prior year.
Had Cartiva surgery November 2018. First post-op x-ray showed minimal joint space. Second showed NO joint space. Yesterday (5/13/20) I had revision surgery. The Cartiva was removed, followed by fusion. The result of Cartiva: A year and a half pain and wasted time.
So….update: this past December…..I had Failed Cartiva removed (put in 2017) and had a different joint replacement put in (in2bone). Everything went well…..until….INFECTION! Went on antibiotics in January had debrisment in February…new antibiotic..then March 23rd removal of implant (that was working perfectly) and unfortunately removal of large portion of bone due to infection. Was never the same after Cartiva implant. I just finished week 2 of 6 weeks of IV antibiotics. What a pain in the you know what! I am hooked to a machine (pumping antibiotics) 19 out of 24 hours a day….not to mention the first one they tried I had a severe allergic reaction to. Thank G-d for my husband! The best impromptu “Nurse” who has been helping me through this! Damn Cartiva…. had it been successful, none of this may have occurred. Good luck to all. I have a toe without a joint and 4 weeks left hooked to a bag and a machine. Pretty much limits Life as I knew it.
I am 62 years old,I enjoy wearing high heels, and I take a dance fitness class twice weekly. I have been experiencing problems/pain in both of my big toe joints. I have been diagnosed with hallux rigidus. My doctor offered one option as the cartiva implant. He said that I was a good candidate for the procedure due to the stage of my diagnosis and that I had good flexibility in my toes. I am concerned with the reviews I have read about the implant. I want to continue to dance and wear high heels occasionally. What other options do I have?
I am three years out from cartiva and arthritis has returned to my toe joint. I now have Morton’s neuroma too. Will probably be doing a nerve removal and fusion shortly. Wished I had fused originally, I would be done with all this pain already.
I had Cartiva implant 2 years ago and it’s been a nightmare ever since. Recently had implant removed and had joint fused. Since the implant shrunk and bone grew around the implant the surgeon had a difficult time in removing the implant and in the process removed a lot of bone. He replaced the bone with cadaver bone. Now, 4 months later and the bone has not fused. It’s hard for me to believe how much damage a little implant has caused, not just me but so many others. Too bad Tim Patrick has made lots of money off of this product and many of us continue to suffer.
I had the Cartiva surgery for my right toe in October 2019. Today, I am in more pain than I was before the surgery. The procedure failed and I have not been able to resume my former activities. I was an athlete and I had hoped that the surgery would allow me to return to an active lifestyle. I didn’t consider joint fusion because I was told by my Doctor that the Cartiva implant would allow me to maintain joint mobility. The joint is still stiff, and the thought of another painful surgery to try to correct the problem is not pleasant or guaranteed to work. I would not have had the surgery if I knew what I know now.
We need to all get into a class action lawsuit against whatever company developed the Cartiva implant. I had one put in in May of 2019. Within four months my doctor informed me that bone was growing up over the top of it and I would soon be bone on bone again. After much pain and losing most all of my range of motion, I’m having it removed next week. The company should, at the very least, be required to pay for the cost of our numerous surgeries, pain and suffering, and loss of income because of time off at work.
Had surgery 2 years ago. It took way longer to be able to wear a shoe. Still have a massive amount of pain and limited range of motion. Went back to dr a year later about pain and limited range of motion. He said it’s not realistic to think it would go back to normal😞. I’m back in the same boat before I had surgery,.. frustrating!!!