Takeaways From the Experience
What has the Theken Group learned from working on this project?
Moore told OTW that he was surprised that, “so many people are doing this in plastic. What we are creating could be the first autoclavable 3D-printed respirator to ever be developed. I’ve yet to see any other instance where a 3D-printed autoclavable respirator has been developed and submitted to the FDA.”
Moore continued, “We are all very excited to work on a project like this where we get to interface with surgeons on something new. When you have a chance to solve a problem, that’s a good thing. When you have a chance to solve a problem to help people, you realize you truly can make an impact.”
Spurgeon noted, “There are silver linings everywhere. Even though a lot of folks are out of a job right now and elective surgeries have stopped, there are always ways to innovate. Being able to sink our teeth into something like this, where we are able to apply our engineering skills to go beyond what we do every day and solve unique challenges has been so rewarding.”
Tremendous Interest in Respirator
There has been tremendous interest in the respirator. Randy Theken posted about the respirator on his LinkedIn, and in less than a week, there were over 1,700 reactions and 150 comments. GE reached out and offered to donate the titanium powder needed. Ohio Governor Mike DeWine’s office along with various hospital institutions have expressed interest in purchasing this device.
Theken told OTW, “I’m proud of the way the team came together to develop this respirator. Hundreds of man hours went into this project. The last item is waiting for FDA clearance.” Once the respirator has been cleared, Theken plans to manufacture and donate respirators to area hospitals.

